• Products
  • Catalogues
  • News & Trends
  • Exhibitions

Tiger tec Silber Turning - 60 Pages

  1. P. 1

  2. P. 2

  3. P. 3

  4. P. 4

  5. P. 5

  6. P. 6

  7. P. 7

  8. P. 8

  9. P. 9

  10. P. 10

  11. P. 20

  12. P. 30

  13. P. 40

  14. P. 50

  15. P. 60

Catalogue excerpts

Product handbook Turning _ TIGER·TEC® SILVER – ISO P GENERATION More power in steel turn

 Open the catalogue to page 1


 Open the catalogue to page 2

CONTENTS Turning Milling Tiger·tec® Silver – ISO P Generation   2  The new technology   6  Geometry/cutting material overview 10  Application examples Walter Select turning tools 20 Extract from ISO P Generation range     32 Technical information 32  Cutting data for turning 34  Cutting tool material application tables 36  Geometry overview 50  Tool lif

 Open the catalogue to page 3

Walter Tiger·tec® Silver – ISO P Generation: The new technology NEW CUTTING MATERIALS, NEW GEOMETRIES: MORE FORCE, MORE PRECISION By combining new cutting materials and  new geometries, we have created a new  generation: the Tiger·tec® Silver ISO P Generation. We combined our unique  Tiger·tec® Silver CVD coating with a  brand new type of universal geometry  family for machining steel. The result  is inspirational: The Tiger·tec® Silver ISO P Generation delivers increases  in output of up to 75% in the turning  of steel. NEW: Aluminium oxide with optimised microstructure +50% higher tool life under conditions of crater wear,  ...

 Open the catalogue to page 4

NEW: Mechanical post-treatment Unique residual stress state,   increased process reliability in   mass production especially where  interrupted cuts are involved NEW: ISO P geometries Large universal breaking area   which allows the diversity of  indexable inserts to be reduced NEW: Silver flank face Indicator layer for easy wear  detection NEW: Contact surface ground after coating More pro

 Open the catalogue to page 5

Walter Tiger·tec® Silver – ISO P Generation: Wide range of applications TIGER·TEC® SILVER: EXTREMELY FLEXIBLE IN APPLICATION –  It is this ideal combination of wear resistance and toughness that gives  Tiger·tec® Silver cutting tool material superior power in machining. –  The high levels of wear resistance, toughness and temperature resistance  prevent fractures and wear. As a resul

 Open the catalogue to page 6

INCREASED WEAR RESISTANCE Competitors Tiger·tec® Silver Conventional aluminium oxide – high  level of crater wear due to random  structural arrangement Aluminium oxide with optimised  microstructure INCREASED TOUGHNESS Competitors Tiger·tec® Silver Tensile stresses/risk of fractures in  the CVD coating Compressive stresses in the  CVD coating

 Open the catalogue to page 7

Walter Tiger·tec® Silver – ISO P Generation: Geometry overview FIELD OF APPLICATIONS FOR NEW ISO P GEOMETRIES MP3 GEOMETRY: Medium machining  of long-chipping  steel materials MP5 GEOMETRY: Medium machining  of steel materials in  general GEOMETRY OVERVIEW OF WALTER P GENERATION In the Tiger·tec® Silver – ISO P generation, four geometries have been developed  in parallel and matched to each other. The range of supported applications has been  increased by up to 40% in comparison to previous geometries.  The r

 Open the catalogue to page 8

Walter Tiger·tec® Silver – ISO P Generation: Overview of cutting materials OVERVIEW OF TIGER·TEC® SILVER CUTTING MATERIALS WPP05S (ISO P05) • Maximum wear resistance under conditions of crater wear and plastic deformation • Continuous cut • Maximum productivity WPP10S (ISO P10) • Excellent wear resistance • Continuous and light to medium interrupted cuts WPP20S (ISO P20) • Universal cutting material, for approx 50% of all applications  • Universal cutting material, ranging from roughing to finishing • Adds reliability to automated production WPP30S (ISO P30) • Tough cutting material for interrupted cuts or unsta

 Open the catalogue to page 9

Walter Tiger·tec® Silver – ISO P Generation: Chip breaking area NEW GEOMETRIES LARGE, UNIVERSAL CHIP BREAKING AREA Properties of the new geometries: –  Large, universal chip breaking area –  Reduction of the number of  geometries in your production –  Coordinated geometry family –  Simple geometry selection ISO P GENERATION Tiger·tec® Silver CHIP-BREAKING TEST – LONG-CHIPPING STEEL Workpiece material: 16MnCr5 (1.7131) Tensile strength: Cutting speed: Indexable insert from competitor:

 Open the catalogue to page 10


 Open the catalogue to page 11

TRANSMISSION SHAFT FINISHING - WITHOUT BIRD NESTING Cutting tool material: WPP10S Tiger-tec® Silver Tool:    MTJNR2525M16 (93°) Cutting data Competition    Tiger-tec® Silver Tool life    450 components    700 components Comment: Removing chips by hand after producing 150 components is no longer necessary with the FP5 geometry.

 Open the catalogue to page 12

MACHINING OF FORGED BALL JOINTS Workpiece material: Tensile strength: Indexable insert: Cutting tool material Tool: Cutting data Competition    Tiger-tec®    Tiger-tec® Silver Tool life    200 components 250 components    350 components Comparison of the number of components

 Open the catalogue to page 13

TURNING CAMSHAFTS - REPEATED INTERRUPTED CUTS Workpiece material: Tensile strength: Indexable insert: Cutting tool material Tool: Cutting data Competition    Tiger-tec®    Silver Comment: No notching on the indexable insert at the depth of cut, which therefore reduces burr formation on the component. Comparison of the number of components

 Open the catalogue to page 14

GEAR HUB ROUGHING 0 750 mm - INTERNAL TURNING Workpiece material: Tensile strength: Indexable insert: Cutting tool material Tool: Cutting data Competition    Tiger-tec® Silver Tool life    7 components    11 components Comment: Customers can also use the CNMG160612-RP5 WPP10S indexable insert successfully on GGG70 components. The number of different indexable inserts in production has been reduced. Comparison of the number of components

 Open the catalogue to page 15

All WALTER FRANCE catalogues and technical brochures


    12 Pages

  2. Engines

    4 Pages

  3. Fuselages

    4 Pages

  4. landing gears

    4 Pages