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Advanced Materials - 80 Pages

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Advanced Materials
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Catalogue excerpts

Advanced Materials Furnaces and Heat Treatment Plants for Powder Metallurgy Technical Ceramics Bio Ceramics Additive Manufacturing, 3D-Printing MLCC, LTCC, HTCC MIM, CIM Lamps/Illuminants/LED Fuel Cell/Battery Manufacturing Photovoltaics Crystal Growth Polymerization Energy Efficiency Technology    H Made

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Made in Germany Nabertherm with 450 employees worldwide have been developing and producing industrial furnaces for many different applications for over 60 years. As a manufacturer, Nabertherm offers the widest and deepest range of furnaces worldwide. 150,000 satisfied customers in more than 100 countries offer proof of our commitment to excellent design, quality and cost efficiency. Short delivery times are ensured due to our complete inhouse production and our wide variety of standard furnaces. Setting Standards in Quality and Reliability Nabertherm does not only offer the widest range of standard...

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Concepts for Drying, Debinding, Thermal Cleaning and Wax Burnout Process Drying Solvents Maximum Temperature for Debinding Low requirement for temperature uniformity Increased requirement for temperature uniformity Increased requirement for temperature uniformity Increased requirement for temperature uniformity Acc. to EN 1539 Type A. Monitored air exchange. Exhaust gas venting via nozzles in the on-site extraction system. Organic Quantity Acc. to EN 1539 Type A (NFPA 86 Class A). Monitored air exchange. Active venting of the exhaust gas via integrated exhaust gas fan. Acc. to EN 1539 Type B....

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Thermal Cleaning, Ashing Organic quantity high Organic quantity low to high Organic quantity low to high Organic quantity low to high Organic quantity high Organic quantity high Organic quantity high Organic quantity high Organic quantity low to high Dewaxing Furnaces Low requirement for temperature uniformity Increased requirement for temperature uniformity High requirement for temperature uniformity Low requirement for temperature uniformity Low residual oxygen concentration No residual oxygen concentration High requirement for temperature uniformity High requirement for temperature uniformity Low...

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Safety Concept for Debinding Debinding of technical ceramics is a critical process due to the released hydrocarbons which subject to the corresponding concentration can cause a formation of an ignitable mixture inside the furnace. Depending on the process and the quantity of binder, Nabertherm offers tailored passive and active safety packages to ensure a safe operation of the furnace. 1. Debinding in an Electrically Heated Furnace For debinding in air with electric heating Nabertherm offers various debinding packages tailored to the individual process requirements. All debinding packages have...

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DB100 Debinding Package for Production Furnaces with Radiation Heating The DB100 debinding package is the basic option for safe debinding in furnaces with radiation heating. The furnace is equipped with a fresh air fan and a fresh air preheater. The fresh air fan is pre-set in the factory for the minimum volume of fresh air required for the debinding process. The furnace is operated with overpressure during the debinding process. Exhaust air and exhaust gas are blown out via an outlet equipped with a motor driven flap into an exhaust hood with exhaust interruption. This is the interface to the...

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Safety Concept for Debinding The main differences and/or advantages between the DB100 and DB200 debinding packages are: Automatic control of the exhaust gas fan in relation to the selected volume of fresh air. This is beneficial for temperature management (uniform temperature) and an adaptable extraction of the exhaust gas volumes. Reduced odors and condensation in the exhaust gas piping. Perforated tubes in the furnace chamber for even distribution of preheated fresh air throughout the horizontal charging levels Exhaust gas system can be dimensioned smaller, since no cold air is added via an...

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IDB Safety Concept in Retort Furnaces for Debinding under Non-Flammable Protective Gases or for Pyrolysis Processes The retort furnaces in the NR(A) and SR(A) series are ideal for debinding under non-flammable protective gases or for pyrolysis processes. With the IDB option, the furnace chamber is flushed with protective gases. Exhaust gases are incinerated in an exhaust gas torch. The flushing and the torch function are monitored to ensure safe operation. ■ Process management under monitored overpressure of 35 mbar relative ■ Failsafe Siemens PLC and graphic touch panel to enter data ■ Monitored...

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I. BO Safety Concept for Processes with High Organic Vaporization Rates The BO safety concept is recommended for processes with high vaporization dynamics that are difficult to control. Diluting the furnace atmosphere with air is not sufficient to guarantee non-ignitable mixtures in the furnace. Examples of this are processes with high binder amounts or rapid vaporization rates. This furnace concept is also suitable for processes in which the product is incinerated through ignition. Air is continuously added to the furnace atmosphere to ensure a constant surplus of air. If, despite of this, an ignitable...

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III. WAX Safety Concept for Electrically Heated Furnaces to Melt Out Wax below its Flashpoint Furnaces of the WAX series with the corresponding safety concept are suitable for dewaxing parts, e.g. ceramic molds, below the wax flashpoint. The melted wax is collected in a container underneath the furnace. This collection container is positioned in an airtight drawer which can be removed for emptying. The wax runs through a grid into a funnel-shaped drain in the base of the furnace. The drainage channel is heated to stop the wax hardening. The furnace program is started only when the set temperature...

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Safety Concept for other Processes where Organic Exhaust Gases Form V. Safety Concept EN 1539 (NFPA 86) to Dry Liquid Solvents in Ovens The safety technology of furnaces and dryers used for processes in which solvents or other flammable substances are released and vaporized relatively quickly is regulated throughout Europe in EN 1539 (or NFPA 86 in the USA) Typical applications are drying of mold varnish, surface coatings, and impregnating resins. Users include the chemical industry as well as many other areas, such as the automotive, electric, plastic processing and metalworking industries. EN...

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